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Powder Coating Production Line

Your Professional Powder Coating Production Line Supplier

Qingdao Shengda Leading Machinery Tech Co., Ltd is(SDL) the export company of (S.S.D) Shandong Shengshida Tecnnology Co., Ltd.,SSD was established in 2005 and listed on the stock in 2015 (NEW Three Board)

SDL is committed to delivering sustainable, trustworthy, and reliable powder machinery and powder raw materials such as epoxy resin and polyester resin. We have been serving the industry for over 15 years, and our experience makes us a prominent manufacturer and supplier. Our top priority is customer satisfaction, and we strive to provide exceptional service and competitive pricing, establishing long-term partnerships with our clients for more than 30 countries. Our dedication to quality and eco-friendliness ensures that our customers receive nothing but the best. Let SDL be your reliable partner; we are here to help you succeed.

Capacity 1300-1500kgs/H Production Line

SDL is one of the most professional capacity 1300-1500kgs/h production line manufacturers and suppliers in China, featured by quality products and good service. Please feel free to check with our

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600-1200kg/h Production Line

600-1200kg/h production line with high performance, lower cost seek for the cost-effective production for the powder factoryThe SDL company has been adhering to the principle of

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70-150kg Production Line

SDL is one of the most professional capacity 70-150kgs/h production line manufacturers and suppliers in China, featured by quality products and good service. Please feel free to check with our sales

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Why Choose Us

Patent Certification

The company has 77 valid patents, 1 computer software copyright and intellectual property system certification, ISO9001 certification, ISO14001 certification, CE certification, explosion-proof certification, dual-soft certification and many other certifications.

Excellent Service

Our top priority is customer satisfaction, and we strive to provide exceptional service and competitive pricing, establishing long-term partnerships with our clients for more than 30 countries. Our dedication to quality and eco-friendliness ensures that our customers receive nothing but the best.

Rich Experience

We have been serving the industry for over 15 years, and our experience makes us a prominent manufacturer and supplier.

High-Tech Enterprise

The company is a national high-tech enterprise integrating research, design, manufacture of powder machinery and providing integrated solutions for powder production lines.

Specification

Model

Capacity

(kg/h)

Main Power(kw)

Rotary Speed(r/min)

Separator Power(kw)

Classifier

(rpm)

Feeder Speed(rpm)

Feeder Power(kw)

Fan Power(kw)

Sepatator Efficiency

Filtration Area(m²)

Compressed Air Consumption(m³/min)

Powder Size(mesh)

ACM-60

1500

5000

7.5

600-3000

27-135

1.1

≥98%

0.8

80-400

Model

Roller diameter(mm)

Belt Width(mm)

Drive Power(kw)

Fan Power(kw)

Cooling type

Overall dimension(mm)

GYJ-815

377

1500

8.5

0.37

Water

9100x1710x1460

Model

Screw diameter(mm)

Capacity(kg/hour)

Screw speed(r/min)

Main Power(kw)

Heating power(kw)

Overall dimension(mm)

SLJ-90

1500

500

110

3860x2600x1050

Advantages of Powder Coating Production Line

01.

Efficiency

Automated powder coating lines use conveyor systems to transition parts from stage to stage of the automated system. Companies can choose to automate all or part of the powder coating process for better control and quality assurance. Some businesses need to manually control part of the process to accommodate customer requests. Automated systems setups can accommodate both routine production demands and improve turnaround times for special requests.

Traditional spray booths can only move a limited number of parts through the process. Automation takes the legwork out of the process for better efficiency across the board.

Uniformity

Powder coating offers more uniform results than paint regardless of the application method. Automated systems can offer slightly more uniform results in some cases, because each batch sits in the same position and receives the same treatment at each stage of the process. Manual powder coating activities can result in skipped steps or missed coating areas.

02.

Waste Reduction

Many manual powder coating booths operate with a spray-to-waste system. The excess powder is not reclaimable and leads to unnecessary wastefulness. Automated powder coating lines with powder reclamation systems can almost eliminate waste from the coating process.

Saving

Automated powder coating lines may cost a little more than manual systems upfront, but they can save money over time. Companies can use automated systems to reduce the number of professionals needed to maintain powder coating output levels. Companies that save money on reclaimed powder, improved uptime, and fewer quality control issues often pass along these benefits to the customer in the form of faster turnaround times, improved performance, and improved value.

The Wide Applications of Powder Coating Production Line

Automotive industry

Powder coating systems play a vital role in the automotive industry. For car bodies, powder coating provides a durable and high quality finish. The coating provides excellent resistance not only to corrosion, but also to scratches and chips that can occur in daily use or in harsh driving conditions. For example, underbody panels are often powder coated to protect against rust caused by road salt and water.

Other vehicle components such as wheels, engine parts and chassis also benefit from powder coating. Powder coated wheels can withstand the rigours of high-speed driving and varying weather conditions. They have a durable finish that retains its shine and colour over time. When powder coated, engine parts have improved heat resistance and better protection against oil and chemical spills.

White goods sector

In the white goods market, powder coating lines are widely used to produce products with both aesthetic and functional benefits. Refrigerators, for example, are powder coated on the outside to give a smooth and durable finish. The coating is resistant to fingerprints, smudges and scratches, which is important for maintaining a clean and presentable appearance in a household environment.

Washing machines and tumble dryers also use powder coating on their outer cabinets. The coating provides protection against moisture, detergents and other chemicals that may come into contact with the appliance during operation. In addition, powder coated small appliances such as toasters and coffee makers have an attractive finish that is resistant to the wear and tear of daily use.

Furniture manufacturing

Furniture is another area where powder coating systems are in high demand. Metal furniture such as outdoor patio sets and indoor metal-framed chairs and tables benefit greatly from powder coating. Outdoor furniture is constantly exposed to sunlight, rain and other environmental factors. Powder coated outdoor furniture can resist fading from UV rays, corrosion from rain and moisture, and wear and tear from regular use.

For indoor furniture, powder coating can offer a wide range of colours and finishes. It can create a smooth, matte or textured look depending on the design requirements. Powder-coated furniture also has an environmental advantage, as the process generally emits fewer volatile organic compounds (VOCs) than traditional liquid coatings.

Architectural applications

In architecture, powder coating systems are used to coat building components such as window frames, doors and railings. Powder coated window frames have excellent weather resistance, helping to maintain the integrity and appearance of the window over time. They can withstand temperature changes, rain and wind without deterioration.

Powder-coated doors have increased durability and a more attractive appearance. The coating can be customised to match the overall design of the building. Balustrades, whether for balconies or stairs, are not only aesthetically pleasing but also safe and durable when powder coated. The coating provides a good grip and resists corrosion, ensuring the safety and longevity of the railing system.

Our Certificate

Our Services

Our top priority is customer satisfaction, and we strive to provide exceptional service and establishing long-term partnerships with our clients for more than 30 countries. Our dedication to quality and eco-friendliness ensures that our customers receive nothing but the best. Let SDL be your reliable partner; we are here to help you succeed.

We Promise :

1. Efficient response within 48 hours.

2. Technical Support.

3. Installation and commissioning Services available when required.

4. Record Installation Video , Download Or Watch For Free In The Future.

5. Upgrading service offered.

FAQ

Q: What should I do if the powder fluidization is not good?

A: Check the compressed air supply, clean the air filter equipment, and increase the pressure appropriately; check and clean the microporous plate; ensure that the powder is stored in a dry and cool place to avoid moisture, and stir the powder with a clean utensil when necessary.

Q: How to solve the problem of poor surface hardness after the powder coating is cured?

A: Increase the baking temperature or extend the baking time; adjust the baking temperature and time to adapt to the powder formula; contact the powder supplier to improve the formula.

Q: What should I do if the powder output of the spray gun is uneven?

A: Check whether the powder feeder is accumulated or blocked; increase and stabilize the air pressure; minimize the length of the powder delivery pipe.

Q: How to solve the blockage of the spray gun?

A: Sieve the powder; clean the nozzle regularly; increase the powder delivery air pressure.

Q: How to solve the problem of no powder during work?

A: Increase the output voltage; adjust the air pressure; thoroughly clean the surface of the workpiece; check whether the workpiece is well grounded.

Q: How to solve the problem of impurities in the coating?

A: Clean the curing furnace, powder spraying room and hanging chain regularly; improve the powder storage and transportation method to ensure the powder quality; strengthen the cleaning work in the pre-treatment link.

Q: How to solve the shrinkage hole in the coating?

A: Strictly control the concentration and proportion of the pre-degreasing tank and the degreasing tank liquid to enhance the water washing effect; add a water inlet filter to ensure that the water supply pump has no oil leakage; timely discharge the condensed water in the compressed air; improve the powder storage and transportation conditions, add a dehumidifier; adjust the position and direction of the air supply vents of the air conditioner.

Q: How to solve the color difference of the coating?

A: Improve the quality of the powder to ensure its color consistency; strictly control the set temperature and conveyor chain speed to maintain the stability of the workpiece curing temperature and time.

Q: How to solve the poor adhesion of the coating?

A: Strengthen the water washing link and optimize the degreasing process parameters; adjust the concentration and proportion of the phosphating tank liquid to increase the phosphating temperature; increase the drying temperature; ensure that the curing temperature meets the standard requirements; add a water inlet filter and use pure water as the water source for the last two cleaning processes.

Q: How to solve the powder agglomeration phenomenon?

A: Store in a dry and cool place, the container must be sealed; use within the shelf life; the container must withstand heavy pressure.

Q: What should I do if the efficiency of the spraying production line is not high?

A: Optimize the layout of the production line to improve equipment utilization; arrange production plans reasonably to reduce waiting time; strengthen employee training and improve operating skills.

Q: How to reduce the energy consumption of the powder coating production line?

A: Select energy-saving equipment; optimize the production process to reduce unnecessary energy consumption; strengthen equipment maintenance to ensure efficient operation of the equipment.

Q: How does the powder coating production line ensure product quality?

A: Establish a strict quality control system; strengthen raw material inspection to ensure powder quality; regularly calibrate and maintain production equipment; strengthen employee training to improve quality awareness.

Q: How does the powder coating production line reduce the scrap rate?

A: Optimize the production process to reduce errors in the production process; strengthen equipment maintenance to reduce scrap caused by equipment failure; strengthen quality inspection to promptly discover and deal with quality problems.

Q: How does the powder coating production line achieve automated production?

A: Introduce automated equipment and robots; adopt intelligent control systems to realize automated monitoring and management of the production process; strengthen employee training and improve automated operation skills.

Q: How does the powder coating production line ensure production safety?

A: Establish a safe production management system; strengthen employee safety training; regularly inspect and maintain production equipment to ensure safe operation of equipment; set up safety warning signs and protective measures.

Q: How does the powder coating production line reduce noise and dust pollution?

A: Select low-noise equipment; set up sound insulation and silencing measures; strengthen dust collection and treatment to ensure a clean production environment.

Q: How does the powder coating production line choose the right powder coating?

A: Choose the right powder coating according to the product's use environment and performance requirements; consider factors such as the cost, production efficiency and quality stability of the powder coating.

Q: How does the powder coating production line optimize the spraying effect?

A: Adjust the spray gun parameters, such as air pressure, powder output and spraying distance; optimize the spraying path and speed; strengthen the surface treatment before spraying to ensure that the workpiece surface is clean, dry, free of oil and rust, etc.

Q: How to maintain and manage the powder coating production line?

A: Establish an equipment maintenance system to regularly clean, lubricate and inspect the equipment; strengthen production site management to keep the production environment clean and orderly; establish equipment files to record the use, maintenance and repair of the equipment.

As one of the leading powder coating production line manufacturers and suppliers in China, we warmly welcome you to buy advanced powder coating production line from our factory. All equipment are with high quality and competitive price.